Monday, September 16, 2013

A-FURNACE Part 43

This is the bell hoist cylinder house.  Most of the time this equipment is in the hoist house with the skip equipment, however at Bethlehem A-Furnace it is hung on the side of the cast house ventilator housing.    Originally I was going to sheath A-Furnace in corrugated material, but after viewing my photos of the actually blast furnace I noticed that the siding and roofing used throughout A-Furnace is just plate steel, welded together.  I simulated the welds by scribing styrene sheets.  On this structure, the plates scaled out at 42" high.

MODIFICATION - I checked my structure against Mike Rabbitt's plans and was dead on, except I'd missed a clipped corner of this sub-structure.    No big deal, right?  Wrong - The corner was clipped to clear the single rear stove and when I tried to fit the stoves in place next to the casthouse I had spacing and clearance issues.   I added in this cutback using a Dremel and a knife.  It's not elegant, but it works, and it will be almost entirely obscured by the stove.





2 comments:

vince altiere said...

Jim,

Correct me if I'm wrong, but it appears that as per M.Rabbtt's plans, you've installed the Z-shapes in this structure are at an angle instead of being "level" or straight.Looks great so far.

Vince Altiere

Jim Musser said...

Hi Vince - Yes I installed the Z-shape on an angle. I think I used the 1/4" size - it was the only one available at the LHS. The width scales out pretty close - just a tad wider than the drawings, however, the flanges on either end are at least twice as wide as Mike's drawings. I briefly considered cutting them down, or going with my original plan of making the z-shapes up myself, but there was enough work cutting and fitting these pieces. I didn't actually mark an angle on the verticals, just marked off even spacing. The Z overlaps slightly the inside of the verticals and you can use this to set the angle - I lined the corner of the downward z flange and center section with my spacing lines on the "outside" of the vertical, but on the inside I tilted the z channel until the top edge of the upward flange just touched the edge of the vertical. Doing this kept the angles consistent without having to draw them. The downside, I found to this method was that the inside corner on the z-channel stuck in past the edge of the vertical - not a problem when looking from outside, but when building the corners, the z-channels will hit, so I had to file a 45 degree bevel on every z-channel end that was connected to a corner vertical. The z-channels are fairly heavy and keep the assembly pretty stiff, but their thickness makes them harder to cut square and keep consistent. - Jim