STEEL INDUSTRY, RAILROADS, AND MORE - MODEL AND REAL
The subject matter of this blog is the Steel Industry and Railroading. Most of the posts deal with my attempt to model an integrated steel mill in HO scale, however, there will also be posts on real railroading and the real steel industry as well as other industries, and for that matter, general topics, that interest me.
Monday, May 13, 2013
Sunday, April 21, 2013
A-FURNACE Part 39
I'm going to change the format of this blog a bit for posts after this one. In the future the posts will be:
- Mostly text free - I won't be writing paragraphs of my thoughts,...etc.. - Just captions with the photos with necessary descriptions, but for the most part I'll let the photos do the talking.
- Strictly modeling and or steel/prototype photos. Occasionally a new tool or book if they merit mentioning
Time is one reason for this change. As most of you have probably noticed, the frequency of my posts has dropped quite a bit since going back into business for myself. However, the primary reason is that I've been doing some self-reflection and realized that my ramblings, editorializing, politics, or whatever, really don't matter in terms of my model railroading, and could in fact bother some people. This self reflection is in the aftermath of another on-line conflagration I was involved in, this time with a modular group I was a member of. You'd think I'd know better after raising two teenagers in the online/facebook age. Adults don't appear to act much different than teenagers online (go to the yahoo steel group if you want to see some of this) and it's so easy for things to be taken out of context and small things to become blown out of proportion. It's much better to have a civil conversation in person. All my online posts will be on this blog from now on, and will consist of photos of my work and prototype info. If you have questions, please feel free to email. The only in-person model railroading event that I plan to be at this year is the Steel Mill Modeling seminar at Kent, Ohio in early August.
So to start the steel mill blog 2.0,.....
| A-Furnace Stoves - Hot Blast Valve Details |
Friday, April 5, 2013
BOOK REVIEW - Bodine's Industry
This book is a new release by Schiffer Publishing. It's a collection of photographs from A. Aubrey Bodine, a photographer for the Baltimore Sunday Sun from 1924 to 1970. It's just shy of $40. The publisher is in Southeast PA - I ordered online late night, it shipped out the next day, and I had it the following. Obviously I purchased it based on the cover photo, although I realized going into it that the book featured other industries small and large. There are about a dozen photos of Sparrows Point. Additionally, there are numerous other Baltimore area industries. The captions are brief and not always accurate, however, there are a lot of 40s and 50s era photos. The photos are all interesting and well done, but not necessarily useful to a modeler - most are focused on people at work. A good, unique coffee table book - a bit sad at the same time, as it chronicles a by-gone age, where Americans used to actually make everything, instead of hawking shit from China for minimum wage.
If you haven't ever dealt with Schiffer before, look through their vast catalog of books. You used to be able to find one of their titles occasionally in Borders years ago, before they scaled back their number of titles per store by 75% and then eventually went bankrupt and closed. Schiffer covers a broad range of subjects - lots of art and architecture, maritime, modeling, and military history. Their military range focuses on very specific subjects and the selection is only bested by Osprey Press. I also ordered two books on WWII Armored trains - I had a few of these from them already and completed my set of their inexpensive armored train paperback titles. They have the definitive work on these trains for a princely sum of $100 - maybe some day.
Saturday, March 9, 2013
A-FURNACE Part 38
Another one of those tasks that consume a lot of time, with little to show on the grand scheme of things - platforms and railings on the A-Furnace Stoves. Besides the circular platforms on the top of the stoves, and the connecting walkway, there are four separate small platforms for each stove. These are located just below the top of the stoves at two different levels, and are connected to the top platforms by ladders. Each platform has an access hatch for use in cleaning, repairing, or relining the checker work inside the stoves.
I also turned a valve body for the mixer line (mixer pipe is a smaller diameter line that connects cold blast and hot blast lines). I then finished the last few feet of pipe, including the elbow that attached to the hot blast main
| Stove Platforms, railings, and ladders |
| Mixer line, valve and connection to hot blast main |
Sunday, March 3, 2013
Sunday, February 24, 2013
MORNING SUN BOOK REVIEW
As I've written about before, after swearing I'd never pay over $50 for a railroad picture book, I've ended up buying the Morning Sun offerings at a fairly good clip.
My latest two acquisitions are a good example. I think the Electrified Railroad Lines out of Grand Central isn't a recent publication, but I noticed it in a Walther's sales flyer and ordered one from my local train store, Sattlers. Riding these trains into Grand Central Terminal (Grand Central Station is a Post Office) throughout my childhood, it was a walk down memory lane type book. I grew up on the Harlem Line of the New York Central System, and later Penn Central. The electrified zone ended about five miles south of my hometown, so growing up I mostly saw FL-9 General Electric Dual Service engines. These F-unit looking engines used their diesel engines north of North White Plains, and then used pickup shoes for running on DC third rail electric the rest of the way into Grand Central. Some of these FL-9s wore a black and white Penn Central scheme, but most were either blue with a yellow PC logo or some were blue and white. I think this paint scheme was unique to my area. Plenty of photos of these locos in the book.
New York Central's electrified zone north of the city was under running third rail. This was very unique and was used for railroad worker safety and also to prevent weather issues that you had with your standard top running third rail. Instead of a wooden guard over the powered third rail, with under running pick-up shoes, the third rail was encased with a wood guard on three sides, with only the bottom of the rail exposed - a much safer system. The only flaw to the system is that these shoes broke off on occasion - more than once I was stranded on a train, waiting for a diesel to come and pull the train home.
While in my teens, the electrified zone was extended northward all the way to Brewster. The now Metro-North Railroad did a thorough education program with the local schools on the dangers of the third rail, however, recent graduate of our high school perished when he came in contact with the underside of the rail somehow. Shortly after the electrification I had a pretty harsh argument with a friend while walking along the tracks - he didn't believe me about the high-current 700v DC third rail and was jumping up and down on the insulated cover - I was so angry I almost said "touch it and see what happens" but wisely walked away from the tracks and he followed. The electric trains were also harder to hear coming, without the distant tell-tale diesel rumbling.
For whatever reason, the New York Central electrified commuter zone trains always seemed a more elegant way to travel than the Pennsy lines south into New Jersey. The trains were cleaner inside and out and I guess the pastoral scenery of Westchester County in comparison to industrial New Jersey, made a difference. Maybe it was the bar car in the rush hour trains, or the bar carts on the platforms. Even in recent times there is a noticeable difference. It might be the conductors on the trains - those on New Jersey Transit always seem to be grumpy and have a "we don't give a shit" attitude. Metro North conductors seem to care much more. The station announcements are clear and crisp (NJTransit's aren't even I'm sure in English or maybe they are using soup cans with strings as a microphone) Metro North conductors also have a low tolerance for bad behavior and won't hesitate to enforce the rules - NJT conductors ignore problem passengers. Talk loud on a cell phone - leave your bag on an empty seat next to you in a crowded train - watch out on Metro North. A final element of the elegance of the New York Central lines - Grand Central Terminal. Even during the hight of the crime ridden 70's and 80's, the station was still awe inspiring every time you got off or on a train. Penn Station on the other hand feels like you are getting off and walking into someones filthy basement. It's cleaner now, but still feels like a basement, with a shopping mall in it.
For you Pennsy fans - there are actually GG-1s in this book. New Haven used third rail out of Grand Central and then switched over to overhead AC once on their home rails. Some GG-1s ran in that territory. New York Central electric locomotives also had catenaries - but almost miniature versions of the Pennsy's They were used for getting the engines over the large 3rd rail gaps at yard ladders without stalling - the MU trains obviously were long enough that they didn't need these. The old Lionel versions of the NYC Electrics had these little catenaries and many people mistake their toy like appearance.
While picking up the electric railroad book, I saw the Steel Mill Railroad 4 book on the counter at the train store. I had resolved to stop at book 3 as I sort of felt buying it would be like paying to go see Rocky 4. The back cover picture of a J&L Plant caught my eye and I gave in. I have to say I enjoyed the photographs quite a bit - more plant shots and less of your standard railfan locomotive pictures. Some different facilities than I had seen before and some good information to go along with the photos. I only have two minor complaints - there were a half dozen or so photos of non-ferrous metals plants - not really "steel mill railroads", and a fair number of the photos were credited to a Dr. so-and-so. Was the Dr. prefix really necessary? I'm sure a number of the other photographers did significant things in their work lives - shouldn't they be accorded some title prior to their names too designating this? Just a pet peeve of mine, especially given that their are some characters in the online steel mill community throwing around the "Dr." thing a bit. Dr. from Cracker Jack University maybe, but I have one of those too.
I also recently bought the PRSL Vol II, which is interesting because it deals with the railroad past of my current south Jersey home, and also the Appalachian Coal Mine Vol I Not really something that I intend to model or research more, but it was very interesting learning about and seeing how coal was moved out of the mountains. These books are so far, well made. An important consideration, since I buy books to read, not to put a cover on and place on the shelf so I can sell for a $10 profit five years from now when it's out of print.
My latest two acquisitions are a good example. I think the Electrified Railroad Lines out of Grand Central isn't a recent publication, but I noticed it in a Walther's sales flyer and ordered one from my local train store, Sattlers. Riding these trains into Grand Central Terminal (Grand Central Station is a Post Office) throughout my childhood, it was a walk down memory lane type book. I grew up on the Harlem Line of the New York Central System, and later Penn Central. The electrified zone ended about five miles south of my hometown, so growing up I mostly saw FL-9 General Electric Dual Service engines. These F-unit looking engines used their diesel engines north of North White Plains, and then used pickup shoes for running on DC third rail electric the rest of the way into Grand Central. Some of these FL-9s wore a black and white Penn Central scheme, but most were either blue with a yellow PC logo or some were blue and white. I think this paint scheme was unique to my area. Plenty of photos of these locos in the book.
New York Central's electrified zone north of the city was under running third rail. This was very unique and was used for railroad worker safety and also to prevent weather issues that you had with your standard top running third rail. Instead of a wooden guard over the powered third rail, with under running pick-up shoes, the third rail was encased with a wood guard on three sides, with only the bottom of the rail exposed - a much safer system. The only flaw to the system is that these shoes broke off on occasion - more than once I was stranded on a train, waiting for a diesel to come and pull the train home.
While in my teens, the electrified zone was extended northward all the way to Brewster. The now Metro-North Railroad did a thorough education program with the local schools on the dangers of the third rail, however, recent graduate of our high school perished when he came in contact with the underside of the rail somehow. Shortly after the electrification I had a pretty harsh argument with a friend while walking along the tracks - he didn't believe me about the high-current 700v DC third rail and was jumping up and down on the insulated cover - I was so angry I almost said "touch it and see what happens" but wisely walked away from the tracks and he followed. The electric trains were also harder to hear coming, without the distant tell-tale diesel rumbling.
For whatever reason, the New York Central electrified commuter zone trains always seemed a more elegant way to travel than the Pennsy lines south into New Jersey. The trains were cleaner inside and out and I guess the pastoral scenery of Westchester County in comparison to industrial New Jersey, made a difference. Maybe it was the bar car in the rush hour trains, or the bar carts on the platforms. Even in recent times there is a noticeable difference. It might be the conductors on the trains - those on New Jersey Transit always seem to be grumpy and have a "we don't give a shit" attitude. Metro North conductors seem to care much more. The station announcements are clear and crisp (NJTransit's aren't even I'm sure in English or maybe they are using soup cans with strings as a microphone) Metro North conductors also have a low tolerance for bad behavior and won't hesitate to enforce the rules - NJT conductors ignore problem passengers. Talk loud on a cell phone - leave your bag on an empty seat next to you in a crowded train - watch out on Metro North. A final element of the elegance of the New York Central lines - Grand Central Terminal. Even during the hight of the crime ridden 70's and 80's, the station was still awe inspiring every time you got off or on a train. Penn Station on the other hand feels like you are getting off and walking into someones filthy basement. It's cleaner now, but still feels like a basement, with a shopping mall in it.
For you Pennsy fans - there are actually GG-1s in this book. New Haven used third rail out of Grand Central and then switched over to overhead AC once on their home rails. Some GG-1s ran in that territory. New York Central electric locomotives also had catenaries - but almost miniature versions of the Pennsy's They were used for getting the engines over the large 3rd rail gaps at yard ladders without stalling - the MU trains obviously were long enough that they didn't need these. The old Lionel versions of the NYC Electrics had these little catenaries and many people mistake their toy like appearance.
While picking up the electric railroad book, I saw the Steel Mill Railroad 4 book on the counter at the train store. I had resolved to stop at book 3 as I sort of felt buying it would be like paying to go see Rocky 4. The back cover picture of a J&L Plant caught my eye and I gave in. I have to say I enjoyed the photographs quite a bit - more plant shots and less of your standard railfan locomotive pictures. Some different facilities than I had seen before and some good information to go along with the photos. I only have two minor complaints - there were a half dozen or so photos of non-ferrous metals plants - not really "steel mill railroads", and a fair number of the photos were credited to a Dr. so-and-so. Was the Dr. prefix really necessary? I'm sure a number of the other photographers did significant things in their work lives - shouldn't they be accorded some title prior to their names too designating this? Just a pet peeve of mine, especially given that their are some characters in the online steel mill community throwing around the "Dr." thing a bit. Dr. from Cracker Jack University maybe, but I have one of those too.
I also recently bought the PRSL Vol II, which is interesting because it deals with the railroad past of my current south Jersey home, and also the Appalachian Coal Mine Vol I Not really something that I intend to model or research more, but it was very interesting learning about and seeing how coal was moved out of the mountains. These books are so far, well made. An important consideration, since I buy books to read, not to put a cover on and place on the shelf so I can sell for a $10 profit five years from now when it's out of print.
Wednesday, February 20, 2013
POST 1970's BLAST FURNACE DETAIL
I'm not sure if other steel companies did it, but Bethlehem Steel added air cleaning systems for their blast furnace cast houses at the Bethlehem Plant and the Johnstown Plant - that I know of - perhaps Sparrows Point and Burns Harbor did the same.
This would be an interesting feature to add to your "modern era" blast furnace models. At Bethlehem, there were squarish ducts protruding horizontally from near the peaks of the cast house roofs. This duct quickly transitioned into a large round pipe. These pipes connected to a "main" of sorts, that ran parallel to blast furnace row, along with the dirty and clean gas mains. I'd always thought that there were too many pipes, but only recently realized why. The main is an 8-10' diameter pipe, easily modeled using 1" or 1 1/8" Plastruct tubing.
Eventually, one would assume, this main pipe connected to a large bag house. There was a large baghouse at Bethlehem, located between the city street on the south side of the plant and the Electric Melt Shop. This baghouse had three railroad tracks under it to spot hoppers or mill gons to haul the dust. There was a posting a few years bag on the Steel Industry Forum with photos of the construction of this baghouse. The description with the photos was that the baghouse was built solely to clean the air in the Electric Melt Shop. I'm not sure that this baghouse wasn't also used for the blast furnace cast houses too, as it looks too big for just five EAFs, but I can't find a connecting pipe in any photos.
| Piping for air cleaning system for casthouse. Installed in early 1970's I think this is Bethlehem B or C furnace. |
This would be an interesting feature to add to your "modern era" blast furnace models. At Bethlehem, there were squarish ducts protruding horizontally from near the peaks of the cast house roofs. This duct quickly transitioned into a large round pipe. These pipes connected to a "main" of sorts, that ran parallel to blast furnace row, along with the dirty and clean gas mains. I'd always thought that there were too many pipes, but only recently realized why. The main is an 8-10' diameter pipe, easily modeled using 1" or 1 1/8" Plastruct tubing.
![]() |
| You can see the portion of piping on the cast house roof of E-Furnace. Also note the large diameter pipe to the right. |
Eventually, one would assume, this main pipe connected to a large bag house. There was a large baghouse at Bethlehem, located between the city street on the south side of the plant and the Electric Melt Shop. This baghouse had three railroad tracks under it to spot hoppers or mill gons to haul the dust. There was a posting a few years bag on the Steel Industry Forum with photos of the construction of this baghouse. The description with the photos was that the baghouse was built solely to clean the air in the Electric Melt Shop. I'm not sure that this baghouse wasn't also used for the blast furnace cast houses too, as it looks too big for just five EAFs, but I can't find a connecting pipe in any photos.
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